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Historic Shuttle Mission Uses KaZaK Precision Pultrusions
WOBURN, Mass., March 14 - The astronauts aboard the recent
$200 MM Shuttle mapping mission relied upon the performance of hundreds of
components produced by New England composites manufacturer KaZaK Composites.
These lightweight precision parts helped to achieve the mission goal of
mapping 80% of the Earth's surface to an unparalleled level of accuracy.
The Shuttle Radar Topography Mission (SRTM) was an international project
spearheaded by the National Imagery and Mapping Agency and NASA with
participation of the German Aerospace Center DLR. The mission took close to 1
trillion measurements of the Earth's surface, mapping the Earth at the rate of
40,000 square miles every minute. This information will lead to better maps,
improved water drainage modeling, more realistic flight simulators, better
locations for cell phone towers, and enhanced navigation safety.
NASA's Jet Propulsion Laboratory developed the mapping instrument using
interferometric synthetic aperture radar (IFSAR). An important part of the
device is a 197-foot long deployable mast developed by AEC-Able Engineering
Company. At first, the Able Deployable Articulated Mast (ADAM)TM is folded
like an accordion inside a canister. After the Shuttle is launched and the
payload bay doors open, the mast emerges from the canister and extends to its
full length. The mast is the longest rigid structure ever flown in space.
The mast is made from lightweight graphite/epoxy composite rods produced
by KaZaK Composites of Woburn, MA using its pultrusion process. Hundreds of
individual yarns of graphite fiber and epoxy resin are continuously pulled
through a heated die to automatically produce rigid, dimensionally stable rods
that form the critical structural elements of the mast. To meet mission
accuracy needs, the composite rod's thermal expansion was controlled to a very
high precision.
Founded in 1992, KaZaK Composites applies the benefits of composites to
demanding engineering applications. Using pultrusion and other low-cost,
automated fabrication processes, the company has designed and supplied cost-
effective composite solutions for a broad range of military and commercial
applications.
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